转向齿扇多向精密成形工艺

为了降低转向齿扇成形载荷、提高成形模具寿命,通过对转向齿扇的结构特点和工艺性分析,结合多向成形金属流动特点,提出了转向齿扇多向精密成形工艺方案。采用有限元模拟软件DEFORM-3D,对转向齿扇多向精密成形过程进行了数值模拟,对其成形过程中的金属流动规律进行了分析并预测成形载荷。结果表明,成形过程中齿扇充填均匀,角隅充填饱满,多向精密成形工艺最大成形载荷比单向闭塞挤压成形载荷降低了29%,成形时间缩短了53%,有利于提高模具的使用寿命。对多向精密成形工艺进行了成形试验,试验成形出的转向齿扇充填饱满,成形载荷与预测载荷基本一致。试验结果表明了该工艺的可行性和实用性。     

汽车悬架球头拉杆冷成形技术

为提高生产效率、改变原来通过车削加工汽车悬架球头拉杆的方式,提出了一种球头拉杆的多工位冷镦成形工艺。基于DEFORM-3D软件建立了有限元模型,对球头拉杆的塑性成形过程进行了仿真,研究了预成形凸模入模角α、预成形凹模圆角R1、终成形凹模圆角R2以及终成形凹模入模角β等工艺参数对球头拉杆成形的影响,并进行了正交试验,以模具在球头拉杆成形过程中所受载荷及工件损伤值为优化目标,获得了合理的工艺参数组合。结果表明:在保证工件成形质量及模具寿命的前提下,当预成形凸模入模角α为30°、预成形凹模圆角R1为12 mm、终成形凹模圆角R2为3 mm、终成形凹模入模角β为60°时,模具载荷及工件损伤有显著的降低。采用优化后的参数进行试模生产,工件成形质量较好,验证了模拟结果的可信性,能够有效地指导工艺设计人员的设计工作。     

一种液压摩擦焊机电液系统研究与试验

针对海上石油平台、海底输送管线维修的需要,提供了一种液压摩擦焊机液压和电器系统设计思路,通过参数计算、电液控制系统设计,研发了一种液压摩擦焊机,通过对DH38钢摩擦叠焊单元成型工艺试验,发现焊接接头拉伸强度达到了母材强度的76%以上,验证了液压摩擦焊机的可靠性能,通过该研究的应用,可对海上石油平台、海底输送管线的维修起到积极作用。     

10MW级深冷液化空气储能发电系统自动启动控制方法研究

以10 MW级深冷液化空气储能发电系统为研究对象,简要介绍了技术原理、系统构成、主要设备及工艺流程,并从自动控制视角,分别设计了储、释能阶段的启动方法。基于该自动启动方法,可完成储能阶段空气净化及压缩、空气液化、储热和蓄冷子系统的联合运行以及释能阶段储热、蓄冷和膨胀发电子系统的联合运行,实现了储能阶段自动达到额定出液量及释能阶段自动满足额定发电量的需求,提高了能量型机械储能系统对电网负荷变化的响应速度。     

低比转速压气机轮毂轮缘型线多目标优化设计

对电动增压器用低比转速离心压气机轮毂轮缘进行优化设计。采用NUMECA/FINE Design 3D对压气机进行几何参数化,生成数据库样本,利用人工神经网络和遗传算法对轮毂轮缘型线进行优化,并进行流场分析。仿真结果表明,在设计转速为40000 r/min时,优化后设计点压比和效率分别提高6.59%和3.73%。     

Effects of pyrochlore content on the phase,structure, and properties of uranium-rich glass ceramics

In this study, the effects of the pyrochlore content on the phase, structure, and properties of uranium-rich glass ceramics were studied by modifying the mass ratio of the uranium pyrochlore in the glass ceramics. The results indicate that U has a high occupancy rate of approximately 0.7 f.u. at the A position of pyrochlore, and the crystal pyrochlore phase in the glass matrix can increase or decrease according to the U amount in the waste. Specifically, at a high occupancy rate and crystallization amount, the U loads reach 20 wt% in the sample, which exceeds the reported 16 wt% maximal U loads of pyrochlore-based glass ceramics. Furthermore, all the samples have excellent mechanical properties and chemical stabilities. The bulk density of each sample is more than 90% the theoretical density, which is 10–20% higher than those of the glass ceramics prepared by pressure sintering. Moreover, the Vickers hardness values of all samples exceed 6 GPa, and the U leaching rate after 21 days is only 6.7 × 10⁻⁵ g m⁻² d⁻¹, which is an order of magnitude lower than those of brannerite glass ceramics under equal leaching conditions.     

基于ASOS-ELM的湿式球磨机负荷软测量方法

针对湿式球磨机在磨矿过程中内部负荷靠专家经验难以准确预测的问题,提出一种基于改进的共生生物搜索(ameliorated symbiotic organisms search,简称ASOS)-极限学习机(extreme learning machine,简称ELM)的磨机负荷软测量方法。首先,利用ELM算法建立磨机负荷软测量模型,运用ASOS算法优化软测量模型的隐含层参数;其次,以筒体振动与振声信号的特征信息构建磨机负荷特征向量,并将其作为软测量模型的输入,将磨机负荷参数作为输出;最后,通过磨矿负荷检测实验和对比分析表明,磨机负荷软测量模型的负荷参数预测准确率较高,泛化能力较强,为磨机磨矿效率的提高及控制优化提供了有益的指导。     

橡塑往复密封性能参数数值求解流程与物理模型探讨

橡塑往复密封的密封寿命通常是通过膜厚、承载力、泄漏率、磨损率等参数以表征。为获取上述参数,佐治亚大学SALANT提出橡塑往复密封模型建立和数值计算求解流程。为更好地理解与应用该方法,从橡塑往复密封物理结构、数值求解流程、Reynolds方程建立、方程约束边界建立、GW接触模型建立、力载平衡等6个方面系统地分析其特点与不完备之处,并从6个方面探讨数值求解流程和数值模拟的修正方法;提出密封模型修正方法,给出修正后密封数值求解流程,使得计算结果更好地与实际工作性能相吻合,并能较好地揭示密封机制。     

Structure,properties, and applications of polyacrylonitrile/carbon nanotube (CNT) fibers at low CNT loading

Bi-component, polyacrylonitrile (PAN)/carbon nanotube (CNT) fibers were processed, at different core-sheath area ratios, by gel spinning. A percolated CNT network at 10 wt% CNT in the sheath enhanced electrical conductivity as compared to the neat PAN fiber, while PAN polymer in the core contributed to the good mechanical properties. Fibers with relatively thin sheath allowed overall CNT loading as low as 3.7 wt% to be made with good electrical conductivity, and PAN stabilization by Joule heating was demonstrated. Such fibers with combined good mechanical properties and electrical conductivity can also potentially be used for electrical heating of fabrics, for making smart textiles, and for electromagnetic interference shielding.